Elevating Coker Operations with Akselos SPM

This case study details the implementation of Akselos Structural Performance Management (SPM) for Cokers by Pan American Energy (PAE), aimed at enhancing operational efficiency in refining processes. The document outlines the challenges faced by PAE, particularly with Delayed Coking Units (DCUs) that convert crude oil residues into valuable products. It highlights the severe operational challenges, including temperature gradients and varying cycle times, which necessitate conservative operation to avoid costly downtime. The SPM solution integrates a high-fidelity structural twin, a patented Reduced-Basis Finite Element Analysis (RB-FEA) solver, and physics-based AI to provide real-time integrity insights. These insights allow PAE to optimize cycle times and throughput while adhering to API 579-1 Fitness-For-Service standards. The case study emphasizes the significant benefits realized, including increased throughput, reduced downtime, and extended asset life, ultimately enabling PAE to manage their refining assets more effectively.