Hot Crimping and Wire Compacting Technologies

This technical report discusses the manufacturing processes of hot crimping and wire compacting, particularly in the context of stranded wires used in the automotive sector. It outlines the challenges manufacturers face with stranded wires, including contact resistance, mechanical stress load, product lifespan, and cost. The report details how both hot crimping and wire compacting address these issues by creating robust connections that reduce resistance and improve durability. The distinctions between the two processes are explained, highlighting their specific applications and suitability based on material and design considerations. Additionally, the report provides guidance on selecting the appropriate technology based on factors such as wire size and insulation. Typical applications in electric vehicle manufacturing are also mentioned, demonstrating the relevance of these technologies in modern automotive engineering.