Sustainable Polymer Production Using Process Simulation

This case study documents Covestro's efforts to enhance sustainability in polymer production through the use of AVEVA Process Simulation tools. Covestro aims to achieve net-zero scope 1 and 2 emissions by 2035, focusing on creating less energy-intensive processes and enabling recycling. The study outlines the challenges faced by Covestro in modeling complex thermodynamic and solid processes to assess the feasibility of circular polymers. By leveraging existing process models, Covestro can rapidly build and iterate new models for commercial and technical viability. The results indicate that simulation allows for swift movement from concept to trial phases in green polymer production, establishing a viable approach to sustainable practices. The case study also highlights the benefits of using flexible process simulation tools, including time savings, reduced errors, and decreased engineering efforts. Covestro's commitment to sustainability and innovation in polymer production is emphasized throughout the document.