Quality and Defects Governance in Manufacturing

This case study outlines the implementation of an Industrial IoT solution, RealSiGHT®, at Volteco, a leader in waterproof technology. The objective was to enhance the production process of their unique Amphibia waterproofing membrane by reducing defects and waste while increasing production efficiency. The solution involved digitizing the production line, enabling real-time monitoring and data analysis through the ADA (Amphibia Digital Analysis) system. This system collects and analyzes data from various sensors, providing insights into production trends and quality control. Key features include anomaly detection using machine learning, customizable analytics, and a reporting system linked to relational data sources. The implementation of ADA led to a significant increase in production capacity and quality, achieving a 30% improvement in quality and a 37% reduction in production waste. The collaboration with beanTech facilitated a paradigm shift in Volteco's approach to manufacturing, emphasizing the importance of integrating digital technologies to optimize production processes.