Black Diamond Prototyping Process with Form 3L

This white paper outlines the prototyping process utilized by Black Diamond Equipment using the Formlabs Form 3L 3D printer. It describes how Black Diamond has historically relied on outsourcing for full-size prototypes, which has led to increased costs and longer lead times. The introduction of the Form 3L has allowed the company to bring full-size prototyping in-house, significantly reducing costs from approximately $425 to $70 per print and decreasing turnaround time from seven days to three days. The paper details the workflow improvements and the ability to incorporate real-time feedback into the design process. It also discusses the ease of integrating the Form 3L into existing operations, highlighting the printer's intuitive setup and compatibility with previous Formlabs printers. The document emphasizes the benefits of in-house prototyping, including enhanced product testing and design iterations, ultimately leading to better products for customers. The paper concludes with insights into future projects leveraging the capabilities of the Form 3L.