Delta-Phase Shakeout System Implementation Case Study

This case study details the implementation of the Delta-Phase® shakeout system at McConway & Torley LLC, a steel foundry specializing in railcar components. The document outlines the challenges faced by McConway with their older two-mass natural-frequency shakeouts, which were costly to maintain and inefficient for sand removal. The need for a modern shakeout system led to the selection of Carrier Vibrating Equipment's Delta-Phase® technology, which offers mechanical and process advantages. The mechanical benefits include a direct-drive system that minimizes structural damage risks associated with traditional designs. The process advantages allow for adjustable vibration angles, optimizing sand removal and reducing casting damage. The installation process involved close collaboration between Carrier's engineers and McConway's management to ensure proper design and functionality. The new system has significantly reduced maintenance needs and improved operational efficiency, confirming the decision to upgrade as beneficial for the foundry's long-term operations.