Optimizing Aerospace Manufacturing Efficiency with AWS and Cognizant

This case study outlines the challenges faced by a multinational aerospace corporation in its manufacturing operations, particularly concerning the reliance on manual data entry and overall equipment effectiveness (OEE) tracking. The document describes how these issues lead to discrepancies in reporting and affect operational efficiency. It details the solution developed by Cognizant, which integrates AWS cloud services to create a comprehensive OEE model. This model is designed to enhance data accuracy and operational performance through real-time data acquisition and analysis. Initially implemented as a proof of concept for two assets, the solution is intended to scale across 240 machines. The case study presents the outcomes of this implementation, including a 10% improvement in OEE and the ability to optimize existing machinery, thereby delaying capital expenditures and allowing for reinvestment in innovation. The partnership with AWS is highlighted as a key factor in achieving these results.