Long-Term Maintenance Savings at Atlas Manufacturing Using Ultra-Web Filters

This case study details the long-term maintenance savings experienced by Atlas Manufacturing Company through the use of Donaldson Torit Ultra-Web cartridge filters. The document outlines the challenges faced by Atlas, specifically high maintenance costs due to frequent changes of commodity filters. It presents the solution implemented, which involved the installation of Ultra-Web filters in six 6-cartridge Environmental Control Booth (ECB) dust collectors used for grinding and powder paint applications. The Ultra-Web filters have been operational for four years without requiring changeouts, maintaining low pressure drop and high efficiency. The case study emphasizes that the long-term savings in maintenance and filter costs significantly outweigh any initial price differences compared to lower-priced alternatives. It also includes insights from John Peterson, Co-President of Atlas, who notes the effectiveness of Ultra-Web in maintaining air quality and reducing upkeep. The study highlights the operational context of Atlas as a contract manufacturer serving various industries.