Metrix Horizon Solution for Recycled Containerboard Production

This case study details the implementation of the Metrix™ Horizon solution by a leading recycled corrugated medium producer aimed at enhancing product strength and productivity while optimizing manufacturing processes. The producer faced challenges with achieving quality specifications and sought to create more sustainable grades with improved strength-to-weight ratios. The Metrix™ Horizon solution, along with Nalco Water's strength and retention program, resulted in significant improvements in key strength quality metrics, increased machine speeds, and reduced energy consumption. The study reports a production increase of 12,000 tons and an annual savings of $3.1 million, alongside a reduction of 976 metric tons of greenhouse gases. The results indicate an 8.3% increase in ring crush strength and a 15-20% gain in compressive strength compared to baseline measurements. The findings illustrate the operational flexibility and financial benefits achieved through the new program, highlighting its effectiveness in meeting sustainability goals.