Modular Home Manufacturer Lithium-ion Battery Optimization

This case study details the efforts of a modular home manufacturer to transition its forklift fleet to lithium-ion batteries. The manufacturer aimed to meet high safety standards and reduce total costs associated with battery life. Initially, the company planned to standardize on large 62.4 kWh lithium-ion batteries for all forklifts, but a power study conducted by EnerSys revealed that a more tailored approach would be more efficient. The study assessed the actual power needs of various forklift models, leading to the recommendation of multiple battery capacities tailored to specific applications. By adopting this customized battery sizing, the manufacturer anticipates savings of over $1.5 million while enhancing energy efficiency and reducing emissions. The case study outlines the process of identifying energy needs, the solutions implemented, and the expected results of this strategic shift in battery usage.