Gibson Distribution Center Optimization Case Study

This case study details the collaboration between Gibson and enVista to optimize Gibson's distribution center in Nashville, TN. Gibson aimed to enhance their 90,000 square foot facility to support their growing business and manage increasing e-commerce orders. enVista's Facility Design team assessed Gibson's current operations and developed design requirements based on operational needs and growth expectations. The final recommendations included an expansion into adjacent building space, which allowed Gibson to avoid the complexities and costs associated with a full greenfield design. The optimized layout featured flexible storage designs, wider aisles for operational flexibility, and upgraded mobile equipment for safety and efficiency. Additionally, enVista's assessment identified necessary enhancements to the warehouse management system to support best practice processes. The results indicated an increase in storage capacity and productivity rates, with significant savings in off-site storage costs and a modest investment in rack and mobile equipment.