Air Consumption Reduction in Manufacturing Facility

This case study outlines the application goal of reducing air consumption and excess noise pollution in a large pipe products manufacturing facility. The facility, which produces pipe products and accessories, previously relied on open pipe blow offs to clear chips and coolant from pipe cutting and threading operations. This method not only violated OSHA standards but also contributed significantly to air consumption and noise levels. The case study details the installation of EXAIR's Model 1100 and Model 1102 air nozzles, which resulted in substantial cost savings. Specifically, the facility achieved yearly savings of $10,080 from 70 drill press stations and $12,950 from 35 more complex machines. Customer feedback indicates a reduction in compressed air usage and noise levels while improving operational outcomes. The document provides a clear example of how implementing new technology can lead to operational efficiency and compliance with safety standards.