Efficiency Improvement in Teflon Tube Bending Process

This case study outlines the application goal of an OEM that builds automated systems and aims to enhance the efficiency of heating and bending Teflon tubes used in their machines. The document details the challenges faced before implementing the EXAIR Model 3925 Adjustable Dual Spot Cooler System, which included lengthy cooling times of 6 minutes per bend using traditional methods, leading to inefficiencies and potential safety hazards. After the implementation of the EXAIR system, the cooling time was significantly reduced to under one minute per bend, allowing for greater accuracy in tube shaping without the need to remove them from the fixture. The study quantifies the impact of this improvement, indicating a reduction in production time by 25 hours per equipment piece, translating to a savings of $13,200 annually in labor costs. The document provides a clear analysis of the return on investment associated with the new cooling system.