Proof of Performance for Asphalt Plant Efficiency

This technical report outlines the situation faced by a midwestern asphalt plant, where inefficiencies in the heat transfer system were leading to increased labor costs and component wear. The Mobil engineering team implemented an oil-based solution to enhance system performance and stability while extending oil life. Following a thorough analysis, the team recommended Mobil Solvancer, an oil-soluble cleaner known for its effectiveness in dissolving deposits and maintaining system cleanliness. The cleaner's compatibility allows it to operate without requiring costly system flushes, thereby minimizing disruption to production. Over a six-month period, the plant reported significant benefits, including reduced fuel consumption, elimination of hot oil breakdowns, and restored thermal balance. The overall stability of oil parameters permitted the plant to forgo a full system oil change. The engineering team predicts potential annual savings of up to $60,000 due to the implementation of this solution.