Turnkey Automation Solution for Temperature Sensor Inspection

This technical report details the development of a turnkey automation solution for inspecting temperature sensors, created by Göpel electronic for Kyocera AVX Components in Dresden, Germany. The report outlines the transition from manual X-ray systems to an automated X-ray inspection (AXI) system designed to handle increased production demands. The AXI system was selected after extensive benchmarking and features a cycle time of no more than four seconds per sensor. The report explains the design of a custom carrier made from carbon and 3D printed components, which allows for the simultaneous inspection of multiple sensors. It also describes the integration of a motorized unit that rotates the sensors during inspection to enhance image quality and detail. Additionally, an AI model was developed to evaluate complex welding joints within the sensors, simplifying the inspection process. The AXI system's integration into the production environment is discussed, highlighting improvements in throughput and inspection coverage compared to manual methods.