Kitting Solutions for Aircraft Engine Manufacturing

This case study details the implementation of a customized kitting solution by Incora for a large aircraft engine manufacturer facing challenges with their historical system for distributing C-class hardware. The previous system was insufficient for ensuring parts availability at the point of use, prompting the need for a more advanced delivery solution to meet increased production volumes and aerospace quality requirements. The kitting solution provided by Incora resulted in significant operational improvements, including a 33% reduction in engine build time, with the takt time decreasing from 60 to 40 hours. Additionally, the solution ensured 100% availability of required products in each kit, improved shop floor capacity by allowing the removal of large carousels, and reduced inventory through effective line feed solutions. The kitting system was designed to be user-friendly, tamper-proof, and environmentally friendly, contributing to long-term savings and reduced complexity in the manufacturing process.