CEAT Tyres Plant Digitalization Case Study

This case study details the digitalization efforts of CEAT Tyres, a prominent Indian tire manufacturer, utilizing the PlantOS Manufacturing Intelligence Platform. The document outlines the integration of 199 critical equipment across 51 areas, including Banbury mixers, extruders, and curing presses, into a unified digital ecosystem. It highlights the achieved outcomes, such as a significant reduction in unplanned downtime by 2683 hours and an increase in throughput by approximately 5.58 tons per hour at the CEAT Halol plant. The study emphasizes the use of AI-assisted decision-making, which provides specific diagnostic reports and actionable recommendations to enhance operational reliability. The results are validated by CEAT's engineering and operations teams, showcasing the effectiveness of the PlantOS platform in improving equipment availability and operational performance. The document serves as a comprehensive report on the successful implementation of digital solutions in manufacturing processes.