Automation Case Study on Paper Cup Manufacturing

This case study details the implementation of an advanced automation solution in the paper cup manufacturing sector. A leading family-owned enterprise in India, established in 1979, faced challenges with its paper cup-forming machine, specifically the rotary index axes operating in absolute mode without a home sensor. The company sought to upgrade by removing mechanical cams and implementing an electronic cam (E-Cam) function to enhance precision and efficiency. Inovance Technology provided a comprehensive automation solution, which included the SV660N Series EtherCAT Servo Drive, MS1H Series Servo Motor, AC703 Intelligent Motion Controller, and IT7000 Series HMI. The transition to E-Cam functionality resulted in significant improvements in production efficiency, achieving a production rate of 70 to 100 cups per minute. The solution also reduced maintenance requirements and enhanced operational reliability, positioning the company for future growth in sustainable packaging solutions.