Proven Process for Micro Molded Medical Devices

This white paper presents the Microns Matter process, developed by Isometric Micro Molding, for the manufacture of micro molded medical devices with critical applications. It outlines the importance of micron-level tolerances in medical and drug delivery devices and highlights a case study focusing on a Class III micro molded device with 16-micron tolerances. The document details the phases of the Microns Matter process, including ultra-precision tooling, metrology, material drying, and the micro injection molding process. It emphasizes the necessity of meticulous planning and risk assessment to avoid costly errors in micro manufacturing. The paper also discusses the significance of material properties, such as moisture content and lot-to-lot variation, in achieving the required tolerances. Additionally, it describes the use of advanced inspection methods, including CT scanning, to validate the accuracy of molded parts and ensure compliance with stringent industry standards. Overall, the white paper serves as a comprehensive guide for companies involved in developing micro molded components.