Development of AI-equipped Machine Automation Controller

This technical report outlines the development of an AI-equipped machine automation controller aimed at addressing labor shortages in the Japanese manufacturing sector. The report details the implementation of AI technology for predictive maintenance, which is designed to be operable by maintenance personnel without requiring extensive technical expertise. It discusses the challenges faced in integrating AI with existing manufacturing equipment control processes, emphasizing the need for compatibility between these systems. The authors describe the development of specific functions within the AI controller, including data collection, analysis, and outlier detection, which are essential for effective predictive maintenance. The report also highlights the technical specifications and operational requirements necessary to ensure that the AI functions do not disrupt existing manufacturing processes. Overall, the document serves as a comprehensive guide for understanding the capabilities and design considerations of the AI-equipped machine automation controller.