Fully Automated Cable Assembly for Safety Systems

This case study details the development and implementation of a fully automated cable assembly system by PIA, aimed at enhancing efficiency in the production of cable components for passive and active safety systems in vehicles. The document outlines the modular design of the basic cable machine (KGM), which allows for the assembly of both single and multi-core cables, as well as the integration of various processes such as cutting, stripping, and complex soldering. The KGM is tailored to meet stringent customer requirements for quality and cycle time, automating previously manual tasks. The case study highlights a specific project where PIA collaborated with a customer to produce an assembly that includes cables and actuators, emphasizing the importance of reliable signal transmission in safety systems. The automated system operates continuously, ensuring high-quality output and traceability of each cable assembly, which is crucial for vehicle safety. The findings illustrate the effectiveness of the KGM in meeting customer demands across various applications beyond the automotive industry.