American Broach Enhances Operations with Newall Encoders

This case study details the collaboration between American Broach & Machine Company and Newall Electronics, focusing on the implementation of Newall's SHG-VP linear feedback encoders in their broach grinding operations. Broaching is a precise machining method that combines roughing and finishing in one process, and American Broach has been a leader in this industry since its founding in 1919. The company faced challenges with optical linear encoders that failed due to exposure to water soluble coolant, leading to significant downtime. To address this issue, American Broach installed Newall's linear encoders, which have an IP67 environmental rating, ensuring reliable performance even in harsh conditions. Since the installation, the machine has operated without encoder failures for over 14 months, demonstrating the effectiveness of Newall's technology in maintaining operational efficiency. The case study emphasizes the importance of reliable components in high-demand manufacturing environments and the positive impact of technical support from Newall.