Microsoft Engineers Redesign Surface Pro 9 Kickstand Hinge

This case study details the collaboration between Microsoft engineers and model-makers in redesigning the kickstand hinge for the Surface Pro 9 using PolyJet technology. The primary objective is to validate design solutions efficiently, with the J850 Prime printer emerging as a key tool in this process. The Advanced Prototyping Center (APC) at Microsoft plays a crucial role in bridging the gap between concept and reality, utilizing various prototyping tools to create solutions rapidly. The challenge involved ensuring that the new hinge design maintained the premium user experience while being compact and lightweight. The J850 Prime printer allows for high accuracy and quick iteration of small mechanical parts, significantly enhancing the prototyping process. This innovation has led to faster identification of potential failure points and the exploration of innovative design paths, ultimately improving the overall user experience of the Surface Pro 9.