Additive Manufacturing for Energy Decarbonization

This technical report outlines the collaboration between Siemens Energy and TRUMPF in advancing additive manufacturing as part of the IDEA initiative. The report details how Siemens Energy has integrated the TruPrint 5000 3D printer into its production processes, enabling the efficient manufacturing of components for gas turbines using high-temperature alloys. The integration of a 500 °C preheating option allows for the production of climate-friendly gas turbine components, addressing the dual challenge of decarbonization and reliable energy supply. The report also discusses the benefits of additive manufacturing, including the ability to create complex designs that reduce fuel consumption and optimize cash flow by enabling on-demand production. Furthermore, the report highlights the expectations for a fully integrated digital additive production line that can be scaled and transferred to other industries, marking a significant shift in the manufacturing landscape towards more sustainable practices.