EMAG Zerbst Maschinenfabrik GmbH Production Solutions

This document is a case study detailing the operations and solutions implemented by EMAG Zerbst Maschinenfabrik GmbH, a company specializing in the conception, development, and production of parts and components for mechanical engineering. The company faces challenges in maintaining high-quality standards in their production processes, particularly in bending operations where errors can lead to significant financial costs. The case study outlines the introduction of the TruBend 5170 machines equipped with a Part Indicator feature, which utilizes cameras to ensure correct part insertion and reduce error rates. The implementation of bending aids and an angle sensor has further simplified operations for the staff. The document also discusses the ongoing challenges of finding skilled operators and the strategies being employed to make machine operation easier and safer, thereby enhancing training for new employees. Overall, the case study presents a comprehensive view of the company's efforts to improve efficiency and quality in their manufacturing processes.